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Mike's 94 Mustang | Other M90 Powered Stangs

   My '87: Exterior | Engine | Interior | Track/Dyno Results

 

 

Engine Swap:
All the work on this page took place between Dec 24th, 2005 - Jan 6th, 2006.

Tasks performed during swap:
- Transfer FEAD to new engine
- Modify existing FEAD to accomodate for new alternator
- Stiffen FEAD bracket with additional welded-supports
- Re-route previous owner's factory relay wiring
- Re-do previous owner's battery relocation to the hatch
- Modify and clean supercharger outlet to fit Cobra Upper
- Clean and paint engine bay
- Remove factory undercoating and paint trans. tunnel with POR15 (rust preventative paint)
- Fabricate custom timing pointer for driver-side mount
- Polish various engine components (waterneck, powersteering, pulleys...)
- Cut and re-weld flowmaster exhaust for fit

As you you will see, this wasn't your typical engine swap.
Plenty of care was taken to clean-up the car.


Old Engine

Starting disassembly
Old FEAD system
Dirty supercharger outlet and plenum intake

Engine stripped of FEAD
Old 302 with stock headers
She put up with my abuse for 2 seasons....

Supercharger with ducting installed
M90 without the outlet tube
Rear of M90 including outlet tube and bypass

Old M90 supercharger bracket, 2 bolts held it to the passenger side head
 
  

 

Engine Compartment

Just after pulling the old engine

Passenger side, just starting to clean
 Partially cleaned driver side

Dirty K-Member

Factory solenoid wiring nightmare
Firewall prior to paint

Upper Firewall preped for paint
Driverside prepped for paint
Driverside in primer

Passenger side prepped for paint
Second coat of paint in the engine bay
Closeup of engine bay after paint

Passenger side after paint
Engine bay after paint
After paint, note the polished hood prop

Polished hood prop
Factory solenoid after some work (not yet completed)
The majority of the wires were hidden in the fenderwell...

The paints used for this project
Dupli-Color paint matched to vehicle paint code (2D) - T276 Medium Light Canyon
   

 

POR15 Undercoating

Before degreasing the transmission tunnel
After degreasing - from the front
After degreasing - from the back 

Another picture after degreasing and fresh red paint
POR15 applied from the rear of car
POR15 rust-preventative paint from the front 

 

Eaton M90 Supercharger

Before cleaning the supercharger outlet
M90 custom snout with 8-rib pulley measuring 2.43" diameter
M90 Rotors

Supercharger intake prior to cleaning
 
  

 

New Engine prior to dropping it in

Engine before FEAD components were added
Complete FEAD with custom bracket
Custom FEAD bracket - cleaning up the welds 

Custom FEAD bracket completed
Cleaned Up M90
 M90 installed prior to adding more FEAD structure

M90 inlet to BBK 1-5/8" Long Tube header clearance
Hand polished power steering
Hand polished lower intake coolant passage 

Top-down view of new engine
Distributor position at TDC
Custom timing pointer (stock one impossible to see) 

Preparing to install rear-main seal
Installing rear-main seal
Cleaned T5 bellhousing 

 

New engine, installed

New engine bolted in - no intake
New engine with intake mocked-up
New duct work didn't take much fabrication 

Another shot of outlet fabrication planning
New engine from the front/bottom of car
How she looks from the bottom 

ProM Mass Air calibrated for 24lbs injectors
Engine Bay w/radiator mock-up
Before Griffin radiator install

Closeup of intake tubing
Exhaust system
M90 "orange" sealer

One angle of M90 outlet tube
Another angle of M90 outlet tube
Looking down the outlet tube

Griffin radiator & Flex-A-Lite Fan
Custom radiator supports
Custom radiator supports w/rubber

Another shot of the M90 rotors
The progress as of Jan 25th, fan wiring is still needed
Solenoid with "temporary" electric fan connections

 

Some New Shots, a few of the interior

Under the hood
Closer View under hood
Closeup of the M90

Driverside Interior
The Cockpit
Center Console

Passenger Interior
Hatchback Interior
  


 
 

Copyright © 2006 by Jim. All Rights Reserved. HITS:

 


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